Articles

Unit Economics Helps Save Crores in your Steel Company

Posted on September 15, 2025September 15, 2025 by forceintellect

Unit Economics in Steel Manufacturing Unit economics in Steel refers to understanding the cost and profit per ton of steel produced. Even a small reduction in cost per ton, such as ₹500, can translate into substantial annual savings reaching crores of rupees. Unit Economics approach helps companies: Determine which products or processes are profitable and which are not Identify high-cost areas and implement targeted cost-reduction strategies Make informed, data-driven decisions to improve margins and drive growth Monitor (KPIs) like contribution margin, EBITDA per ton, and...

Streamline Manufacturing Business Operations with ERP System

Posted on January 6, 2025September 15, 2025 by forceintellect

Summary: Manufacturing companies face challenges like operational inefficiencies, delays, and lack of real-time visibility. Implementing an ERP system helps streamline operations by integrating key business functions such as production, inventory, procurement, sales, and finance. ERP software enables centralized data access, automation of repetitive tasks, and better decision-making, ultimately leading to improved productivity, reduced costs, and enhanced customer satisfaction. Streamline Your Manufacturing Business Operations with an ERP System Managing a manufacturing ...

How Loading Advice Optimizes Steel Industry Logistics

Posted on May 27, 2024October 23, 2024 by forceintellect

Multiple vehicles, waiting to be loaded with goods, is a very common scene in a steel factory. Now, just imagine, if the loading team does not have any idea of what needs to be loaded, in which vehicle, this can lead to major confusion and chaos. Loading advice is that document, which clearly specifies which goods are to be loaded in each vehicle including information of product types, products specifications, quantity, and any specific loading instructions for the products to be loaded. This helps ensure accuracy & efficiency in the loading process. Let us now understand what is loa...

RAG reporting – Enables performance improvement in manufacturing

Posted on May 21, 2024October 23, 2024 by forceintellect

RAG reporting - How it enables performance improvement in manufacturing RAG reporting is an effective way to monitor the performance of various areas of a manufacturing business such as purchase, inventory, production, quality, dispatch, payable, receivables, etc. It helps understand the effectiveness of each process and highlights areas that need immediate attention for continuous improvement. In this article, we will learn what is RAG reporting system, why it is important in the manufacturing industry, how it is implemented, who can benefit from RAG Reporting & more What is RAG rep...

Purchase Order: A Comprehensive Guide

Posted on May 14, 2024October 23, 2024 by forceintellect

Purchase Order is a crucial document to ensure the procurement of goods exactly as per the requirements of the company. A purchase order is a contract between the buyer and seller and proves to be a legal document for reference in case of any discrepancies or disputes in the goods exchanged. In this article, we will cover all aspects right from what is a purchase order, who prepares it, what information it contains, why is it significant, and how to generate the purchase electronically via ERP software. What is a Purchase Order (PO)? A Purchase Order popularly referred...

Implement Monitoring and Controlling to Increase Efficiency in Manufacturing

Posted on April 24, 2024October 23, 2024 by forceintellect

Implement Monitoring and Controlling to Increase Efficiency in Manufacturing Manufacturing companies must focus on operational efficiency to ensure optimum utilization of resources, improve productivity & maximize profitability. Closely monitoring and controlling performance, plays a very important role, as it helps ensure continuous improvement to achieve the above-mentioned objectives. Monitoring helps you to know where the present state of a business function is as compared to a standard or planned one. Controlling involves corrective measures taken to bring that business function ...

Significance of Production Cost Sheet in Manufacturing

Posted on April 16, 2024April 29, 2025 by forceintellect

Production Cost Sheet Significance in Manufacturing Profitability and success of a manufacturing business depends on how efficiently they can produce quality goods at economic costs. Production Cost Sheet is an important means to understand exact production cost & make informed decisions to implement cost saving measures. In this article, we will start with importance of calculating production costs, discuss what is production cost sheet, understand the challenges faced in preparing a cost sheet, highlight the benefits of preparing production costs sheet for manufacturing companies. W...

Material Inward Process and Significance of Proper record-keeping

Posted on April 8, 2024October 24, 2024 by forceintellect

Material Inward Process & Significance of Proper record-keeping The material inward process also known as the receiving process, involves the receipt of materials, inspection of the quality of materials received, and recording the incoming materials. It plays a crucial role in ensuring the right quality of materials are available for production at the right time. When the material inward process works like a well-oiled machine, it guarantees smooth production & enables timely deliveries for a manufacturing company. In this article, we will understand the material inward process...

Preventing Revenue Leakages in Manufacturing with ERP

Posted on April 1, 2024October 24, 2024 by forceintellect

Prevent Revenue Leakages in Manufacturing with ERP Revenue Leakages refers to the unintended loss of potential income or profit in a manufacturing company. Revenue leakages are invisible holes in the manufacturing industry. They are not visible in general, but create a big hole in profitability. Revenue Leaks occur primarily due to reasons such as manual processes, data present in silos across departments & locations, poor visibility, and inadequate control over key business areas. This may result in errors, oversights, non-compliance, chances of theft & fraud – all of which can l...

How to Create More Business Visibility in a Manufacturing Business?

Posted on July 15, 2023December 24, 2024 by forceintellect

How to Create More Business Visibility in a Manufacturing Business? Manufacturing companies must have a clear visibility of their operations and processes. Good visibility provides the ability to ensure timely procurement, right inventory, smooth production, efficient supply chain process and gain a competitive edge. In this article, we will discuss what is visibility in manufacturing, its significance, areas that require maximum visibility, and how ERP system can help achieve improved visibility. What is visibility in a manufacturing business? Visibility means the ability to capture rea...